Experiments for the Assessment of the Probabilistic Multistage Algorithm for Damage Detection in Flat and Curved CFRP Panels

The Probabilistic Multistage (PM) algorithm was developed by authors for identifying and localizing damages in isotropic plates. More specifically, PM algorithm consists of a fully automated probabilistic damage imaging methodology based on ultrasonic guided wave propagation and a 5-sensor array working in a pitch-catch approach. The algorithm processes the gathered data in three steps to identify key features associated with damage. The aim of this work is to assess the effectiveness of the PM algorithm on more complex structures. Specifically, the study investigates three cases of study, made of Carbon Fiber Reinforced Plastic (CFRP) composite, characterized by different geometries and layups. The algorithm is initially tested on panels with artificial damage in the form of a Teflon disk located in a specific location between the middle laminae of the panels, which is used to replicate the effect of delamination. In order to expand the experimental dataset without incurring additional costs or waste, new damage conditions are simulated by adding masses on the upper surface of the panels. Each plate is investigated considering three different damage sizes and 16 different damage locations. The proposed algorithm successfully detects damages both within and outside the sensor network. The PM algorithm produces a clear damage positioning map and a positioning (probabilistic field) range for the identified damage. This information can be used to assist operators in conducting inspections more efficiently by focusing on the highlighted areas, which may potentially lead to reduced maintenance and repair expenses.